And that's the end of this exhausting (heh) episode of Mod My Jeep...
-- Badtux the Wrenchin' Penguin
The penguin's motorcycling and Jeep blog
And that's the end of this exhausting (heh) episode of Mod My Jeep...
-- Badtux the Wrenchin' Penguin
Note that I'd already changed out the front springs, so I had a spring mismatch between front and back. The Jeep was level when I was unloaded, but load it up and the back end was dragging like a cat in heat. It wasn't a spring height issue, but, rather, a spring rate issue -- the rear springs were the original factory springs with spacers on top of them to make them taller, and simply weren't up to the same standard as the front springs, they compressed under load more than the front springs. The front springs are some Old Man Emu 933 springs that I scored off a club member, so I decided to put the matching Old Man Emu 949 onto the back. At the same time I was also going to install an Old Man Emu trackbar relocation bracket, which accomplishes two things: 1) the original bracket has a "roof" on it and will get bent up if your suspension sags too much and the trackbar "tops out" in the bracket (as will happen if you lift the Jeep and put longer springs and shocks on it) and 2) helps relocate the axle back to under the center of the Jeep, which in turn helps the Jeep track better (duh!).
So, anyhow, here's how I dunnit:
In my case, the process was made more difficult by the fact that my original trackbar bracket was bent up from the trackbar topping out against it due to the extra sag allowed by disconnecting my sway bars up front, the longer Old Man Emu shocks, and the spacer lift. The lesson there is that if you install *any* lift, even a 2" spacer lift, you need to relocate the trackbar bracket at that time rather than at some later time because the trackbar bracket becomes the limit on downtravel at that point. So I had to sort of hammer and bend and press things into shape again. But it's all together now.
So how does it work? Well, the rear end of the Jeep is now about 1 1/4" higher off the ground than the front end of the Jeep. On the passenger side, from rocker to ground is 22" immediately behind the front wheel, and 23 1/4" immediately in front of the rear wheel. So when I put a full trail load into the Jeep (tools and water are *heavy*), the rear should sag to the point of basically being level.
But does it make it too harsh on the pavement? Well, remember, I'm using the Old Man Emu shocks that are basically matched to these springs. I decided to put things to the test and, uhm, I can't notice any difference from previous. The ride is firm, but not jittery or harsh. It helps the handling a bit, it seems, but not by much. Probably just psychological on my part.
So anyhow, I'm done with getting clearance. I may add some bump stop extensions up front to put 33" tires under here, but it appears that I only need 1/2" of additional bump stop up there to clear 33" tires under my fenders. While bouncing me Jeep up and down to test for things that go "clunk" when they shouldn't, I also noticed that one of my front sway bar links has gone bust and has movement in it that it shouldn't have, I'm sure that replacing that will help the handling a bit, luckily I have a spare in my junk box. So anyhow, that's that... the next step is going to be the expensive one, re-gearing to 4.56 front and rear, installing lockers, and actually purchasing 33" offroad tires to put on the thing. The re-gearing and lockers will be over $2,000 (eep!), the tires and wheels (to replace the bent-up ones) will be over $1,000 (gulp!). Oh well, it's still cheaper than buying a new Jeep!
-- Badtux the Wrenchin' Penguin
So why aren't diesels so popular here in America? Well, let me count the ways...
So next thing I'm waiting for is the 3.6L Pentastar engine to make it into the Wrangler. The Pentastar makes almost 300 horsepower. It was supposed to make it into the 2011 Wrangler but didn't, probably because it turns out that it makes too much horsepower for the old transmission and they had to use a new transmission but the new transmission is three inches longer, meaning they had to relocate the engine slightly forward to make room for the new transmission, meaning they had to put slightly longer sheetmetal on the front of the Jeep to make room for the engine being further forward, meaning it required more work than just swapping a new engine into the Wrangler. But with the 3.6L Pentastar and new sheetmetal, the Wrangler ought to get better mpg than it currently does. Not that this would be difficult... my Wrangler is averaging 12mpg in the city. Something to do with the aerodynamics of a barn door and big sticky tires...
-- Badtux the Auto Geek Penguin
So I go to rotate my tires, head into the console to get the wheel key, and... err... no key. And no idea where it went. I cleaned the car out so I know it's nowhere on the floor of the car, but it's not in the glove compartment, console, nor in the coin cup, the map pocket, or the door pockets.
What next? Well... I tried getting a pipe wrench over one of the "locks". Nope, my offset's wrong for that. So next I tried hammering a 16mm socket onto the head of one of these things. It went on okay, but didn't bite deep enough and stripped out. So next thing I did was hammer a 5/8" socket onto the head of one of these things and... success. Removed it like it was intended to come off that way. Getting the 5/8" socket off the "wheel lock" took a large bench vise and two large prybars, but if I were intent on stealing the wheels I would have just brought a handful of 5/8" sockets with me... not that anybody is going to steal rusty steel wheels in a size that fits almost no vehicles anyhow, sheesh!
So anyhow, now I've replaced these so-called "wheel locks" with lug nuts from my stash of random junk (what, you don't have a stock of random stuff like lug nuts, tie rod ends, and so forth? Sheesh, next thing you tell me is that you don't even have a torque wrench!). So I'm good to go tomorrow on rotating my tires. But sheesh, what a PITA.
-- Badtux the Wrenchin' Penguin
Now, a note about anti-freeze. There's basically three kinds of antifreeze out there. The first kind is the old-fashioned green shit that has to be changed every year and which causes deposits in your radiator if you mix it with anything other than distilled water. This is what's available at your local Wal-mart. The second kind is the GM OAT (Organic Acid Technology) coolant, which is dyed orange, which has a bad tendency to eat pot metal parts of your engine such as the thermostat housing. This is *also* available at your local Wal-mart. The third type is a hybrid, HOAT, which has silicates to protect pot metal but also has the long-lasting organic acids to combat corrosion of the other metals in your engine. Ford and Chrysler have settled on this one for their new cars, both use Zerex G-05 HOAT coolant, dyed yellow for Ford (and for the aftermarket), pink for Chrysler. (Yes, *PINK* -- there are sources on the web that say that Chrysler's HOAT is dyed orange like GM's OAT, but the factory fill in my Jeep was quite blaringly PINK). Unfortunately only professional auto parts places like NAPA and Carquest, or dealerships, carry the HOAT coolant -- unlike the OAT or the green shit, you can't get it at Wally World or Auto Drone. And it's *expensive*, $15/gallon at NAPA...
So why is this important? Well, first of all, don't put the orange shit into your car unless that's what your car came with. OAT works by allowing the metals to corrode, then bonding with the corrosion to form a film. Thing is, some metals don't corrode with the correct chemistry for OAT to bond with to create the anti-corrosion film, and you end up with Bad Things Happening. So only cars designed for OAT (i.e. with the correct metal alloys exposed to its cooling system) should get OAT. But if your car came with OAT, you should stick with OAT for one good reason: all other chemistries will, over the long term, clog up your radiator and cooling system with silicate deposits. Only OAT is guaranteed to never do that, for the simple reason that it has no silicates.
Secondly: For everything else, HOAT is the correct thing to use. I've talked to people who restore old cars. To a man they recommend HOAT for *everything*, because it stops corrosion without unduly clogging up your cooling system and is safe for *all* metals, not just the ones that OAT chemistry was designed to bond with. Which is why any shop worth its salt should have only two coolant types in its quiver: the GM Dex-Cool OAT (orange), and the Zerex G-05 HOAT (yellow). The green shit should be consigned to history along with leaded gas and carburetors, it just doesn't work as well as the new stuff. Yet the green stuff is still the most common coolant even shops put into cars... despite the fact that it's crap. But it's cheap. Which is all that counts when someone cares more about profit than about their car's lifespan.
So anyhow I scored some Zerex G-05 (yellow) for about $5 a gallon less than the pink-dyed MOPAR HOAT at the Chrysler dealership (pink), so now have kind of pinkish-yellow coolant in my Jeep (since the cooling system holds a total of about 2.65 gallons and I put a little less than 2 gallons of coolant into it, the rest was in the heater core and other places in the cooling system). Note that the G-05 *IS* the MOPAR coolant, Zerex simply dyes it pink rather than yellow. It seems that pink is a stronger color than yellow, so 3/4th gallon of pink makes 2 gallons of yellow pinker than you'd think. Curious, eh? So anyhow, mixing G-05 with G-05 should be fine, I just refreshed the anticorrosion package with my infusion. Since I only changed out around 2/3rds of the coolant with the radiator and reservoir change, I'll go ahead and do it again in around three years, since I put around three years worth of anticorrosion additives in there with the new coolant.
Next thing I did was change the front differential fluid. I had two quarts of Royal Purple 75W140 left over from my last differential fluid change, and used that. What I discovered inside the differential was that the old Royal Purple fill had sludged up a little since my last change of the front differential fluid, at 20,000 miles. So this is the last time I'm filling with the Royal Purple, the next fill is going to be the Mobile 1 75W140 synthetic. I've already purchased the Mobile 1 plus the limited slip additive for the rear differential and will be changing that out shortly.
Some other fluids that can be changed:
Oh, while I was at it I put some new light bulbs into my lights. But I'm not telling you what they are, because they're a bit, err, not DOT-certified. But at least I'll be able to see at night!
-- Badtux the Blindingly Bright Penguin
Here is what the motor mount looks like on my Jeep:
There is a bracket welded to the frame that this mounts to. The part of the bracket closest to the outside of the Jeep has a nut welded into it and you go down from the top through that small hole in the motor mount. On the part of the bracket closest to the Jeep, there's just a hole. A stud comes down from the motor mount that must be pushed through that hole, and then you put a nut on the stud from the bottom. You can't come in from the top because the stud is below that big rubber bushing you see. Then the engine has a forked bracket that comes on either side of that big rubber bushing, and a crossbolt goes through the forked backet and through the big bushing in the middle of the big rubber bushing, and that's what holds the engine up off the frame, nicely isolated by a big rubber donut all around. Here is what it looks like installed in the Jeep (sorry I didn't get a better picture):
So anyhow, it's been raining here in the Silly Cone Valley for 40 days and 40 nights, well, feels like it. I decided to take a trip in my Jeep for Christmas. Before taking any trip, I inspect my Jeep to make sure all the fluids are okay, all the bolts are nice and tight, none of the u-joints or tie rods or anything waggle when I whack'em with a rubber mallet, and so forth. And so things were going along fine until I got to the passenger side motor mount on the underside, looked up to where there's supposed to be a stud and a nut holding the engine side of the mount down, and... err.
Yeppers, the blasted stud snapped right off at some point in the recent past!
That's from right after I pulled it. To pull it, you first remove the nut from the stud. Well, if there's a stud :). Then you remove the bolt. Then you put your floor jack and a piece of 2x6 under the oil pan skid plate and jack up the engine until the mount is just barely above the frame. Then you remove the crossbolt and the motor mount slides right out.
So anyhow, thanks to Christmas I can't get a new motormount until January (because all the suppliers are on holiday). So I rednecked a temporary fix: I drilled out the remnants of the stud, and jammed a nut on top of it, grinding out just enough so I could tap in the nut with a drift to retain it. This is a flange nut, which has a serrated bottom, so once there's pressure on it from a bolt pulling it towards the frame, it's not going anywhere. But there has to be enough friction to allow it to get pressure on it. Thus why I had to barely grind out enough to be able to force it in there with the drift and 3-pound hammer:
Once I did this, I then had to properly space out a bolt so that it wouldn't bottom out on that bracket part that's above the nut, yet would grab enough threads to not strip out. That required trial and error with various washers and nuts lying around. But I found the right combination, and now it's all installed again, waiting for a new mount but quite usable in the meantime.
As for why the stud broke: It was a metric grade 8.8 bolt welded to the motor mount before the top part of the motor mount was fabricated. Metric grade 8.8 (not to be confused with SAE grade 8, which is the equivalent of metric 10.9) is barely above compressed oatmeal on the hardness scale, but normally won't break in this application. It does bend fairly easily if not fully retained by a torqued nut, however, and also stretches fairly easily if overtorqued or given a sudden shock in the longitudinal direction. What I'm suspecting is that the bolt stretched, perhaps from the oil pan skid plate getting whacked by a rock, letting the motor mount jump around bending the stud back and forth until it work-hardened and finally snapped off. I didn't catch it because I was testing the nut by putting a wrench on it and seeing if it would move, and of course it was corroded in place and wouldn't move -- and unfortunately the place it was corroded into did not put enough pressure on the now-stretched stud to keep the motor mount from moving around.
All of this is compounded by the fact that I can't get a torque wrench onto most of these bolts due to lack of access -- all my torque wrenches are too big to fit into these cramped quarters and it's problematic running long extensions thru u-joints and expecting to get the right torque reading on a tork wrench -- so I'm just hoping that I'm putting the right torque on them. It may be that I had already put close to too much torque on the bottom, and whacking my belly pan on a rock was just enough to finish it off.
So anyhow, needless to say I'm not happy here, I think they should have gone with at least a metric 10.9 grade bolt for the stud because they don't stretch as easily, but at least I'm on the road again. And that ends today's adventure in Jeep wrenchin'...
-- Badtux the Wrenchin' Penguin
I'm being followed by a full-sized F-150 4x4 pickup truck, which is big and wide. I have to wait on him a bit from time to time -- like Marines, we 4x4 types don't leave folks behind.
So now you know what it looks like when I'm out there in the desert...
-- Badtux the Jeepin' Penguin